Synergistic effects of interstitial elements and TiB to overcome strength-ductility trade-off in titanium matrix composites

Abstract

High-strength titanium matrix composites commonly show an inherent strength-ductility trade-off dilemma, which restricts their wide-range applications. Herein, we achieved synergistic strengthening of Ti-6Al-4V matrix composites by interstitial C, N, and TiB via powder metallurgy and obtained ultra-high tensile strength (1510±5 MPa) and good elongation (8.7 %±0.3 %). In situ-formed TiB promotes equiaxialization of matrix grains, hinders grain growth, and provides numerous nucleation sites for dynamically recrystallized grains. By evaluating the distribution of interstitial C and N in the Ti-6Al-4V matrix and their effects on the stability of the TiB/Ti interface, first-principles calculation results demonstrated that C and N tend to occupy the octahedral interstitial positions in α-Ti, thus inducing lattice distortion and significantly enhancing the (001)TiB/(0001)α-Ti interfacial strength. In addition, quasi-in-situ electron backscatter diffraction under tensile tests revealed the influences of interstitial C and N on the deformation mechanism of the composites. Interstitial C and N promote the activation of 〈c + a〉 dislocations in composites and increase the proportion of pyramidal 〈c + a〉 slip systems. The simultaneous activation of multiple slip systems is the primary factor in improving the composites’ ductility. Experimental and theoretical calculation results in this work provide a new strategy for designing and fabricating ultra-high-strength titanium matrix composites without sacrificing their ductility.

Document Type

Journal Article

Date of Publication

7-1-2026

Volume

258

Publication Title

Journal of Materials Science and Technology

Publisher

Elsevier

School

Centre for Advanced Materials and Manufacturing / School of Engineering

Funders

Shaanxi Innovative Talents Promotion Plan—Shaanxi Youth Science and Technology Star Program (2025ZC-KJXX-94) / Key Research and Development Projects of Shaanxi Province (2023 YBGY-433) / Xi’an Talent Program Young Innovative Talents (XAYC 2023030) / Edith Cowan University (23965)

Comments

Zheng, Z., Zhang, Z., Chen, J., Zhang, X., Xu, J., Liu, C., Fu, Y., Zhu, J., Dong, L., & Zhang, L. (2025). Synergistic effects of interstitial elements and TiB to overcome strength-ductility trade-off in titanium matrix composites. Journal of Material Science and Technology, 258, 121–137. https://doi.org/10.1016/j.jmst.2025.09.040

Copyright

subscription content

First Page

121

Last Page

137

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Link to publisher version (DOI)

10.1016/j.jmst.2025.09.040