High entropy alloy FeMnNiCoCr coatings: Enhanced hardness and damage-tolerance through a dual-phase structure and nanotwins

Abstract

Three FeMnNiCoCr high entropy alloy (HEA) coatings were deposited onto M2 steel substrates using a direct current (DC) magnetron sputtering system under a range of substrate bias voltages (−20 V, −60 V and −120 V). The microstructure transformed from a fine elongated structure to coarse V-shaped columnar grains with increasing substrate bias voltage. A high density of nanotwins, together with the presence of a partial fcc-to-hcp transformation, was observed in the coating deposited at −120 V. This was attributed to the introduction of stacking faults whose presence was promoted by preferential re-sputtering effects during the deposition process. A high hardness value of ~9.1 GPa, accompanied by exceptional damage-tolerance, was achieved in the coating deposited at −120 V. Here, the formation of nanotwins and the dual-phase structure was found to contribute to this remarkable combination of hardness and resistance to plastic deformation.

Keywords

Damage tolerance, Dual phase, Hardness, High entropy alloy, Nanotwins Bias voltage, Chromium alloys, Coatings, Cobalt alloys, Entropy, Hardness, High-entropy alloys, Iron alloys, Manganese alloys, Phase structure, Substrates, Deposition process, Direct current magnetron sputtering, Dual phase, Dual phase structures, Elongated structures, Hcp transformations, Nanotwins, Substrate bias voltages, Damage tolerance

Document Type

Journal Article

Date of Publication

1-1-2020

Publication Title

Surface and Coatings Technology

Publisher

Elsevier

School

School of Engineering

RAS ID

32476

Comments

Sha, C., Zhou, Z., Xie, Z., & Munroe, P. (2020). High entropy alloy FeMnNiCoCr coatings: Enhanced hardness and damage-tolerance through a dual-phase structure and nanotwins. Surface and Coatings Technology, 385, Article 125435. https://doi.org/10.1016/j.surfcoat.2020.125435

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Link to publisher version (DOI)

10.1016/j.surfcoat.2020.125435